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WPG System Pte Ltd


Solar PV Monitoring System

 

Solar PV and Grid Energy Monitoring

We provide cost effective monitoring systems, using proven technologies and software designed with National Instruments graphical programming language LabVIEW.

Each monitoring system is customized to suite specific system requirements.

The basic Data Logger monitoring system has a payback of between 3-5 years compared to fee based monitoring services. With Real-Time Data Loggers it can be used with networking equipments for remote monitoring of system operations.

Solar Photovoltaic (PV) System

Solar Photovoltaic (PV) Systems transform sunlight into electrical energy. Sunlight is a resource that is in abundance, and a source of renewable energy. Solar panels contain many photovoltaic cells electrically connected and packaged behind the glass of the module. The modules are usually connected together in an array with the mounting frame. An electrical inverter to convert panel-generated DC output into the same AC utilities. It is ready to supply for electrical appliances use in household, and also apply into commercial and industrial usage. A battery storage system with charge controller is installed inside to compensate the lower supply of energy when there are unfavorable weather conditions.

Various types of solar electric technology are currently under development:

  • Crystalline Silicon (MonoCrystalline & PolyCrystalline)
  • Thin Films (Amphorous)
  • Concentrators
  • Thermophotovoltaics (TPV)


Solar Photovoltaic (PV) System

We provide:-

  • Monitoring PV power/energy generation and usage
  • Monitoring of AC readings from inverters and dedicated meters
  • Monitoring of batteries conditions for off-grid systems
  • Monitoring of PV temperature
  • Monitoring of environmental parameters
  • Lossless, buffered data collection with dedicated real-time data loggers
  • Daily Report generation and data storage in compact binary files for post-processing
  • Current and historical data display as charts and tables
  • Remote data access and display via Web interface or dedicated customized software
  • Interface to most available sensors types and devices
  • Data communication with inverters, charge controllers, energy meters
  • Unified Data Publishing interface to third party systems (BMS) using most common industrial protocols
  • Remote system diagnostics
  • Alarms and alerts
  • Remote monitoring in difficult to access areas with WiFi, GPRS or SMS
  • Central Monitoring Stations with global data access, display and storage
  • Data storage redundancy
  • Easy system expansion with additional sensors and devices

We support Grid-Tied Solar Photovoltaic (PV) Systems, off-Grid/Stand-alone Solar PV Systems, Building Integrated Photovoltaic (BiPV) Systems, Solar Water Heaters & Solar Lighting Systems.



 


Example of a Solar Photovoltaic (PV) Grid Connected Monitoring System

The system is designed to monitor solar photovoltaic system, using modern, cost effective approach and software designed in LabVIEW graphical programming language.

A typical, grid tied PV system comprises of:

  • Multiple PV panels
  • Inverters
  • PV panels temperature sensors
  • Weather sensors

Sensors are an active type (DC powered), 4-20mA transmitters, AC and DC data is obtained from inverters or dedicated energy meters.

The system will collect data from the following devices:

  1. Weather sensors:
    • Ambient Temperature
    • Relative Humidity
    • Pyranometer
    • Anemometer - wind speed and direction sensors
    All environmental sensors (4-20mA) are connected to a Data Collector Unit that presents its' output as Modbus interface to the Real-Time Data Concentrator with RS485 link.
  2. PV Temperature Sensors

  3. All temperature sensors are of an active type, equipped with 4-20mA transmitters.
  4. Inverters - DC and AC parameters

  5. All signals are monitored by the system and DC/AC parameters obtained from the Inverters. Data is retrieved by using plain ASCII or Modbus RTU protocol over RS485 connection, or any other protocols that is provided with the supplied equipment.


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Data Concentrator unit is the National Instruments PXI controller or National Instruments Compact FieldPoint Programmable Automation Controller, with RS485 ports and Ethernet port. Inverters are connected via RS485 link to the Data Concentrator, which periodically reads data from all the connected devices and stores them in a large capacity flash memory. Data Storage PC receives real-time data from the Data Concentrator unit and periodically downloads all the collected data from the Data Concentrator. Data Storage PC stores data records in a local database and generates daily reports in MS Excel compatible format (TAB delimited text). Data Storage PC allows any PC on the network to connect via the Internet Explorer to view real-time data on demand. The layout of the system is shown above.

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Supported Input Signal Types:

Our monitoring system can be interfaced to a multitude of sensors and instruments. It accepts most commonly used input signal types:

  • Voltage ( DC voltage from environmental and DC sensors)
  • Current (0-20mA. 4-20 mA from current transmitters)
  • Pulse (from energy meters, environmental sensors)

Any kind of electrical output signal from a sensor can be converted to a 4-20mA current signal (with current transmitters) that has become industry standard due to the long achievable range of hundreds of meters and very good noise immunity.


Supported Industrial Transmission Protocols

The system supports data transfer over the following industrial protocols:

  • Modbus RTU/TCP
  • CAN bus
  • TCP/IP
  • UDP
  • ASCII serial communication protocols
  • Datasocket
  • Backnet-IP
  • Profibus

WPG System, Open Architecture Monitoring Systems. August 2009 2 Conversion between protocols can be performed with small, embedded controllers.

Supported electrical communication standards:

  • Ethernet
  • RS232/RS485
  • 1-wire (Dallas Semiconductor)

This allows the monitoring system to communicate and retrieve data from most of the measuring instruments used in industry and science. These include:

  • Laboratory Instruments
  • Energy/Power Meters
  • Inverters
  • Specialized measuring devices
  • PLCs, including legacy models; most brands are supported
  • Networked, intelligent sensors
  • Microcontrollers


Remote Access Methods:

  1. Cable Networks
    The system can be applied to an area that has Ethernet cable network in place. Extension in Ethernet network range can be made to reach tens of kilometers by means of fiber optic links. All transmission protocols listed above are supported over Ethernet networks

  2. Wireless Ethernet (WiFi)

  3. Wireless Internet
    Through GPRS Modems using service provided by telecommunication company.

  4. Radio Frequency Transceivers
    The system can support large area and form a mesh radio network with multiple repeaters. Applicable to remote areas not covered by GPRS service. (wireless Internet access)

  5. Satellite Phone in areas not covered by wireless Internet service.


Monitoring Systems Examples:



Customize Solutions

We customize all designs to suit the requirements for a specific scenario. The software can present a SCADA type user interface, designed according to the customer requirements. SMS messaging upon alarms can be implemented. Environmental sensors can be connected directly to the Data Collector unit or to a device like SMA Sunny Sensor Box.

The main software features are common for all designs and provide the following:

  • Continuous, uninterrupted data collection and storage
  • Real-Time display of the parameters
  • Long time data storage
  • Data stored as binary files and/or in database
  • Real-Time data publishing over Ethernet connection
  • Historical data display
  • Daily calculation of derived parameters
  • Daily reports generation in MS Excel compatible format
  • Data publishing to third party systems with OPC server or Modbus interface

 

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Global Solar Radiance - monthly profile for one year.

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Weather charts regards to Solar Panel Information



Sample comparison charts for Solar Irradiation & Current


Historical data display for Global Solar Radiance, Total Output Power, Cell Temperature


Daily reports generation in MS Excel compatible format

 

To detect inefficiencies in PV systems, caused by poor maintenance or components ageing, it is essential to collect accurate data continuously, generate reports, and to perform long term performance analysis.
Our systems provide automation of the monitoring and reporting process

We provide Web-based solutions that allow facility management teams or system suppliers to monitor, diagnose and analyze historical data and asses performance and reliability of a PV system.

Our monitoring solutions can also provide data to building automation systems, and can be an integral part of GREEN energy buildings.

For a grid connected Solar Photovoltaic (PV) System, we are able to provide the Power Quality (PQ) measurement and analysis of the 3-phase PV system

  1. Frequency variation
  2. Voltage unbalance
  3. Characteristics of voltage include sags, fluctuations and flicker.
  4. Total Harmonics Distortions THD (Voltage)
  5. Contribution of individual even and odd harmonics
  6. Steady-state RMS voltage variation


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